The Ralli Wolf RS100 is a heavy-duty industrial welding machine built for continuous, high-current arc welding in demanding workshop and fabrication environments. Running on a 415V ± 15% three-phase supply at 50/60Hz, it delivers a 55.5 KVA power rating with an output current range of 112–1000A, making it suited to thick-section welding where lighter single-phase welders fall short.A 44V rated output voltage paired with an arc force current range of 0–100A gives operators fine control over arc stability, helping maintain a consistent weld pool even under varying load conditions. The 60% duty cycle reflects its design for sustained industrial use rather than occasional light-duty jobs, while an 85% efficiency rating and 0.93 power factor keep power draw and running costs in check relative to output.Built for durability, the RS100 carries Class F insulation for reliable performance under sustained thermal load, and an IP21 housing protection grade suited to typical indoor workshop and fabrication-shop conditions. Together, these specs point to a machine designed for structural fabrication, heavy plate welding and industrial production environments where reliability under continuous operation matters as much as raw output
Key Features :
- RALLIWOLF MZ1000 SAW welders are ruggedly built, high-performance machines that can take welding productivity & economy to new heights.
- The machine is widely used in welding heavy-duty structures like girders, I-beams, railway undercarriages, pressure vessels, etc.
- The multipurpose power source is suitable for SAW, MMA & Carbon Gouging applications.
- The Tractor and Welding Head comes with a Mechanical clutch for manual movement.
- Head swivel & tilting facility.
- Suitable horizontal and vertical slides.
- 4 roll drive wire feed motor for smooth and jerk-free wire feeding.
- Adequate capacity of flux hopper (10kgs) ensures uninterrupted long weld seams
- The state-of-the-art design of the control panel comes with Welding voltage, current & Tractor speed meters, Auto/ Manual Switch for the Tractor. Forward/ Reserve switch for Tractor. Stepless speed variation of Tractor. Stepless wire feed variation. Wire inch up / down switch for perfect wire positioning.
- Auto change over from creep speed to main speed.
Technical Specification
| Parameter | Value |
|---|---|
| Model No. | RS 100 |
| Input Voltage | AC 415 ± 15% |
| Frequency | 50 / 60 Hz |
| Rated Input Current | 77.1 A |
| Power | 55.5 KVA |
| No-load Voltage | 72 V |
| Output Current Range | 112 - 1000 A |
| Rated Output Voltage | 44 V |
| Duty Cycle | 60% |
| No-load Loss | 300 W |
| Efficiency | 85% |
| Power Factor | 0.93 |
| Insulation Grade | F |
| Housing Protection Grade | IP 21 |
| Arc Force Current Range | 0 - 100 A |
Standard Accessories :
- 1 x 2 seats earth clamp
- 1 x 14 core control cable
- 1 x 2 sets Aluminium Wire
Application:
- Shipbuilding: Because SAW creates strong, deep welds that can survive challenging maritime conditions, it is widely employed in the construction of big vessels.
- Manufacturing of Heavy Equipment: The method is perfect for creating parts of large machinery, where strong joints are necessary for structural stability.
- Pipeline Construction: SAW is frequently used in the production of pipes, especially ones that must be extremely strong and resilient to internal stresses.
- Pressure Vessels: The method works well for welding thick pressure vessel walls, guaranteeing dependability and safety in high-pressure settings.
- Structural steel fabrication: SAW is utilized in bridge and building framework construction, where reliable, robust welds are essential.
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